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ProjectsBuildings by TypeWood Projects

Lions Park Scout Hut by Rural Studio

Greensboro, Alabama

By Beth Broome
Lions Park Scout Hut
The students built the trusses on the ground nearby, and 20 friends helped move them into position, where they bolted them to steel plates that connect to the footers, and raised them with a boom. The trusses cradle small-diameter logs that form the walls.
 
Photo © Timothy Hursley
Lions Park Scout Hut
A polycarbonate wall admits ample light into the pine interior. Almost all the wood (and other elements) were donated by lumber companies or manufacturers.
 
Photo © Timothy Hursley
Lions Park Scout Hut
Rigid steel-plate entries with deep foundations act as moment frames, providing further stiffening for lateral stability.
 
Photo © Timothy Hursley
Lions Park Scout Hut
Image courtesy Rural Studio
Lions Park Scout Hut
Lions Park Scout Hut
Lions Park Scout Hut
Lions Park Scout Hut
July 16, 2014

Architects & Firms

Rural Studio

Like so many Boy Scout troops, which meet in church basements or their Scoutmaster's living room, Greensboro, Alabama's Scout Troop 13 and Cub Pack 13 had no place to call home. For years, they had been gathering in the extension office of the Alabama Fish Farming Center, which provides technical advice on catfish production and sits on the edge of Greensboro's 40-acre Lions Park. Over time, the Scouts had labored to clean the park, “bushhogging” (clearing undergrowth) and maintaining trails. In a way, they had become its unofficial stewards. They were in good company: Auburn University's Rural Studio design-build program had been working there on a multiphase restoration since 2006, creating playing fields, restrooms, landscaping, a playground, and a skate park. “From day one, we knew there was a need to help the Scouts with a headquarters that could give them an identity,” says Rural Studio director Andrew Freear. “But we were struggling to understand where to put another object building—we did not want it floating in the park.”

It was Rural Studio's project team of fifth-year students (class of 2012) that came up with the idea to locate the hut on a former parking lot between the skate park and a Pee Wee football field. Anchoring Lions Park's west perimeter, the bar-shaped building sits at a 90-degree angle to a covered picnic structure creating a protected outdoor area. The Scouts' brief was modest: they needed a 2,000-square-foot space for meetings and events, with a small kitchen for fundraisers like their catfish fry. The hut's dimensions were determined largely by the space required to house two travel trailers and the imperative to accommodate an elevated track for the Pinewood Derby—the legendary Cub Scouts model car race. Pack 13 wanted the longest one they could have: 48 feet. The troop also wanted a log cabin. “It needed to look rustic on the outside and had to be very durable and robust, because boys can be rambunctious,” says Scoutmaster Gregory N. Whitis. The Scouts hope the building will also help increase membership, which, they say, has been shrinking.

“From the get-go, we knew we wanted a wood building,” says Elizabeth Whitlock, one of the four-person student team. After studying the Scout-hut archetype, the students set out to find a new way to use timber that would still achieve the desired simplicity. For years, the studio had been experimenting with thinnings—small-diameter trees that are harvested to prevent them from competing with larger, more valuable ones. Seen as refuse, thinnings are chipped or pulped, used as fence posts or firewood. They are cheap, but dimensionally unstable. The more you manipulate the wood, the more you weaken it and add cost, notes Freear. “We tried to touch the thinnings as little as possible, using them as dead weight.”

Sandwiched 2-by-6 rough-cut Southern yellow pine bents form the trusses. Inside, these elements support the roof; outside, they cradle the thinnings, which the team stripped of their bark and treated with copper naphthenate to prevent decay and insect infestation. (All of the wood was obtained from within 50 miles of the site.) The logs are held in place by their neighbors. While Whitlock describes the site and slab work as the most challenging part of the job, lifting the logs was the most physically grueling. “It just required brute strength,” she says. In addition to protecting the hut from the elements, the heavy walls act as ballast— or, as Freear says, “saddlebags”—adding tension to the trusses and grounding the building in potential hurricane-force 110-mile-per-hour winds, as mandated by code. Atop slender steel footings set into the slab, the unique wall configuration lifts its skirts 18 inches to expose a ground-level polycarbonate ribbon window, which runs along the building's long sides, admitting a soft light across the polished concrete floor inside. The team did not want horizontal connections for the end walls, so used heavy-gauge 2-by-6 steel studs, which are visible through honeycomb polycarbonate.

In keeping with the rustic aesthetic, the team clad the interior in 1-inch rough-finish Southern yellow pine. A woodburning stove is the sole source of heat and, in summer, two extractor fans and large rotating ceiling fans facilitate airflow.

As with all Rural Studio projects, the team was backed by a number of consultants, among them Chicago-based structural engineer Joe Farruggia, who has worked with the studio for 10 years. Farruggia guided the team over the phone or on-site. “They would resolve these structural details and develop them into these beautiful pieces,” he says. “That's where the elegance of the structure comes from. Once they decide what it should look like, I just run the numbers.”

Design and construction took two and a half years. By the ribbon cutting last April, the students had long since graduated. But, true to Rural Studio tradition, they had stayed on as super-thesis students—affectionately known as “leftovers”—to see the job through, achieving closure for their hands-on education and leaving Greensboro's Scouts with a home of their own.


People

Client: Greg Whitis & Adam Benefield – Boy Scouts and Cub Scouts of Greensboro, Alabama

Owner: Lions Club

Architect:
Rural Studio, Auburn University
P.O. Box 278, Newbern, AL 36765
334-624-4483 T
334-624-6015 F

Personnel in architect's firm who should receive special credit:
Student design & build team: Tyler Allgood, Sarah Al-Rukkhayes, Benjamin Pendergraft, Elizabeth Whitlock

Faculty team: Director Andrew Freear, Instructors: Elena Barthel, Xavier Vendrell, Dick Hudgens AIA , Steve Long, Mackenzie Stagg, Cameron Acheson, John Marusich, Johnny Parker

Architect of record: David Hinson Architect, FAIA, Auburn, Alabama

Engineers:
Structural Engineer: Joe Farruggia - GFGR, Inc. Architects & Engineers, Chicago, Illinois
Anderson Inge – Anderson Inge Structural Engineer, London, England

Consultant(s):
Landscape: Xavier Vendrell - Xavier Vendrell Studio, Chicago, Illinois

Lighting: Sarah Fisher - Atelier Ten, New Haven, Connecticut

Acoustical: Gaines Hall FAIA University of Illinois at Urbana-Champaign

Environmental Consultants: Claire Maxfield - Atelier Ten San Francisco, California and Paul Stoller - Atelier Ten Sydney, Australia

Photographer(s):
The Arkansas Office - Timothy Hursley
501.372.0640

Size:

2,000 square feet

Completion date:

May 2014

 

Products

Structural system
-a series of wooden frames, or bents atop a concrete slab
-small diameter timbers were used as an exterior cladding and structural ballast

Manufacturer of any structural components unique to this project:
Wood:
Trusses - 2x6 true dimension rough cut Southern Yellow Pine Timbers-McShan Lumber Company, McShan, Alabama
www.mcshanlumber.com/

Walls - 2x4, 2x6 Southern Yellow Pine Westervelt Lumber Company, Moundville, Alabama www.westervelt.com/

2x4, 2x6 Southern Yellow Pine Wilcutt Block Supply, Tuscaloosa, Alabama
www.willcuttblock.com/

Metal: Turnipseed International, Birmingham, Alabama
www.turnipseed.biz/

Metal Studs: Southeastern Stud and Components, Montgomery, Alabama
www.sestud.com/

Fabrication: Superior Metal Works, Newbern, Alabama
www.superiormetalworks.net/

and Stillwater Machine, Newbern, Alabama

Exterior cladding
Small diameter pine timbers harvested within a 50 mile radius
-Farley Forest Products in Linden, Alabama
www.farleysforestproducts.com/

-McShan Lumber Company, McShan, Alabama
www.mcshanlumber.com/

-USDA National Forest Service, Oakmulgee District, Centerville, Alabama
Pine timbers sealed by Copper Naphthenate, Poles, Inc.
www.poles.com/

Moisture barrier: tar paper

Other cladding unique to this project: 16mm Polycarbonate sheets – Calsak Plastics, Atlanta, Georgia www.calsakplastics.com/

Roofing
Metal: Sloan Supply, Warrior, Alabama
www.sloansupply.com/

Windows
Wood frame: Pella Windows, Birmingham, Alabama www.pella.com

Glazing
Insulated-panel or plastic glazing: 16mm Polycarbonate sheets – Calsak Plastics, Atlanta, GA www.calsakplastics.com/

Doors
Entrances:
Metal doors: Kawneer North America, Norcross, Georgia: http://www.kawneer.com/kawneer/en/home.asp

Wood doors:
Upswinging doors, other: Garage Door, Overhead Door, Tuscaloosa, Alabama
www.overheaddoor.com/

Hardware
Locksets: Kawneer North America, Norcross, Georgia
www.kawneer.com/kawneer/en/home.asp

Closers: Kawneer North America, Norcross, Georgia
www.kawneer.com/kawneer/en/home.asp

Pulls:Kawneer North America, Norcross, Georgia
www.kawneer.com/kawneer/en/home.asp

Interior finishes
Paints and stains: Valstar 2000 Series High Hide White, Lowe’s

Wall coverings:1x12 true dimension rough cut Southern Yellow Pine boards, McShan Lumber, McShan, Alabama
www.mcshanlumber.com/

Paneling:
Plastic laminate: 16mm Polycarbonate sheets – Calsak Plastics, Atlanta, Georgia www.calsakplastics.com/

Solid surfacing:Finished Concrete Slab, Consultant - Tim Wenger, Newbern, Alabama
River City Industries, Demopolis, AL

Lighting
Interior ambient lighting: Pendants, Hi-Lite Mfg. Co.

Up & Down lights: Utilitech 2 Head CFL, Bronze Switch Controlled - Lowe’s

Plumbing
Toilet: Project Source – Lowe’s

Sinks: Project Source– Lowe’s

Other unique products that contribute to sustainability:
Big Ass Fans, Isis Ceiling Fan, Lexington, Kentucky
www.bigassfans.com/

Vogelzang Ponderosa Wood Stove
www.vogelzang.com/

Knape & Associates, Red 15 centrifugal roof exhauster, Houston, Texas
www.knapeassociates.com/

***All dimensional lumber, plywood, rough cut pine 2x6s and 2x4s for the trusses, and 1x12 pine cladding is material from a SFI certified and sustainable forest.

 

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KEYWORDS: Alabama timber construction

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Former Architectural Record managing editor Beth Broome is a freelance writer based in Brooklyn, New York.

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